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necessary investments to generate required
levels of sales volume.
The Working
Capital Approach—This more contemporary view suggests that inventory
and accounts receivable are major cash traps which must be drained. The
cost savings associated with lower investment levels will provide the
higher profit for the firm. The emphasis is on making dramatic changes
in investment levels rather than small ones. From a Wall Street
perspective, this would be characterized as the smart money approach to
improved results.
This report examines
the two different approaches to improving financial performance in terms
of their potential impact on profitability. It will do so in two ways.
First, it will compare the financial impact of small operating
improvements versus large working capital ones. Second, it will attempt
to integrate the two diverse philosophies into a unified profit
improvement plan.
The Profitability
Impact of Operations and Working Capital
Exhibit 1
presents financial results for the typical
AVDA member. Typical means
that half of the firms will perform below the results shown and half
will perform above the results.

According to the most
recent PROFIT Report, this
typical firm generates $120,000,000
in sales volume, operates on a gross margin of
20.5%, and produces a
pre-tax profit of $2,400,000
or 2.0% of sales.
The key issue from a
working capital perspective is that the firm requires $38,700,000
in total asset investment in order to generate this level of sales and
profit. Of this amount $14,200,000
is in inventory and $14,600,000
is in accounts receivable. With this investment, the firm produces a
return on assets of 6.2%
The second column of
numbers, Operations Control, looks at how the same firm would
have fared if it had been able to produce
two percent improvements in
three areas of the business: (1)
Two percent higher sales volume, (2)
two percent more gross
margin dollars on those higher sales (moving the gross margin percentage
from 20.5% to
20.9%) and (3) a
two percent reduction in
payroll expenses.
As can be seen, the
operations impact is fairly straightforward, with an increase in both
sales and gross margin and a decrease in payroll. There is also an
increase in both inventory and accounts receivable to support the sales.
The overall result is that profits are increased sharply, from the
$2,400,000 current level to
$3,626,640, an increase of
51.1%. In addition, the ROA
increases to 9.2%. In short,
even modest improvements in operations have a large profit payout.
In contrast, the
final column of numbers, Working Capital Control, examines the
impact of a rather dramatic ten
percent reduction in both inventory and accounts receivable. To make the
best case for the working capital approach, it is assumed that the
investment reductions can be made with no decrease in sales. Clearly,
there is the potential that such large changes could undermine the
entire business.
The working capital
approach rests upon generating costs savings from the lowered level of
investment. In the analysis, a carrying cost of fifteen percent is
assumed for both inventory and accounts receivable. This reflects the
interest expense and related costs associated with maintaining such
investments.
With the
ten percent reduction in
both inventory and accounts receivable, total assets falls by $2,361,600.
Using the fifteen percent carrying cost, the total cost savings is $354,240.
When the expense reduction and investment reduction are combined, the
ROA becomes 7.6%.
Some financial
observers suggest that the actual carrying cost is in excess of fifteen
percent. However, in a low interest rate environment, fifteen percent is
more likely high than low. This presents the best-case scenario for the
working capital approach.
The net result is
that small changes in operations are much more significant than even
large improvements in working capital management. This is not to say
that the working capital approach is not without merit. Surely,
excessive investment should be avoided. However, it clearly points out
that massive changes in investment are required to generate a
significant profit improvement.
The implication for
AVDA members should be
obvious. There is certainly a need to control the investment level.
However, the operations side of the business must continue to be
paramount.
Developing an
Integrated Approach
The debate as to
whether firms are best served by dramatically reducing investment or by
improving operations should not be a debate at all. Improving
operational performance will increase profitability quicker than any
other approach and with less effort.
At the same time, the
challenge of managing cash flow has led firms to look at the working
capital approach more approvingly than ever before. What most firms
should focus on is making small improvements in investment levels, not
large ones. They must make the changes without reducing the effort that
must be devoted to the operational side of the business.
The following table
suggests some highly specific goals for
AVDA members. They are
larger than the two factors
used before, but are reasonable expectations for every firm. If
implemented, they will allow the firm to grow without facing cash flow
challenges and also produce a sharp increase in profits.
-
Sales Increase: 3
to 5%
-
Gross Margin
Percentage Increase: .2 to .3 percentage points
-
Payroll
Percentage Decrease: .1 to .2 percentage points
-
Inventory
Turnover Increase: .1 to .2 turns
-
Average
Collection Period Decrease: .5 to 1.0 days
The above list is for
the typical firm. Since no single firm is exactly typical, every firm
must tailor the goals slightly. Guidelines for doing so are contained in
the Profit Improvement Profile that every
AVDA member receives by
taking part in the PROFIT
survey.
Moving Forward
To ensure adequate
profit levels in the future, AVDA
members must focus on the factors that matter. For the vast
majority of firms, the factors that matter are on the operations side of
the businesses. The control of both inventory and accounts receivable
can be a valuable adjunct to improved operations. However, they should
remain an adjunct only, not the primary focus of the firm.
About the Author:
Dr. Albert D. Bates
is founder and president of Profit Planning Group, a distribution
research firm headquartered in Boulder, Colorado. ©2005 Profit
Planning Group. AVDA has
unlimited duplication rights for this manuscript. Further, members may
duplicate this report for their internal use in any way desired.
Duplication by any other organization in any manner is strictly
prohibited.
A Managerial Sidebar
on Calculating the
Carrying Cost
The investment in
both inventory and accounts receivable causes firms to incur some
expenses simply to maintain the investment. Unfortunately, these
expenses are scattered throughout the income statement and are somewhat
difficult to aggregate.
When they are
aggregated they are commonly referred to as carrying costs. The idea of
a carrying cost for inventory is well known. The idea of one for
accounts receivable is not widely discussed.
The following table
suggests the carrying costs for both inventory and accounts receivable.
In both cases the cost is expressed as a percentage of the investment.
As can be seen, the inventory carrying cost is probably close to 15.0%,
while the accounts receivable carrying cost is closer to 8.0%.
|
Factor |
Inventory
|
Accounts
Receivable
|
|
Interest Expense |
6.0% |
6.0% |
|
Insurance |
1.0 |
0.0 |
|
Property Taxes |
1.0 |
0.0 |
|
Bad Debts |
0.0 |
1.0 |
|
All Other |
7.0 |
1.0 |
|
Total |
15.0% |
8.0% |
The other expenses
for both inventory and inventory include the cost of administration and
maintenance. For inventory they include maintaining inventory records,
cycle counting and related expenses. For accounts receivable they simply
include the cost of the accounting function. |